Dolav Washer Installation Case Study
Customer Overview
A leading UK pet food manufacturer partnered with Newsmith Stainless to improve the cleaning and sanitisation of reusable Dolav containers and Eurobins used throughout its production and distribution operations.
Operating within one of the UK’s fastest-growing food manufacturing sectors, the customer required a robust, automated washing solution capable of delivering consistent hygiene standards while supporting increased production volumes and operational efficiency.
The UK pet food market is worth over £4 billion annually and continues to grow as consumers increasingly seek premium, nutritious pet food products. Manufacturers are under increasing pressure to maintain the highest standards of food safety, hygiene, traceability and production efficiency while meeting rising consumer demand.
The Challenge
The manufacturer relied on large numbers of Dolav containers and stainless-steel Eurobins for ingredient handling, product movement and storage throughout the production process.
The existing cleaning process involved significant manual intervention and presented several operational challenges:
- Inconsistent cleaning results
- High labour requirements
- Excessive water and chemical consumption
- Long equipment turnaround times
- Increased risk of contamination and hygiene non-conformance
- Limited capacity to support future production growth
As production volumes increased, the business needed an automated washing solution capable of delivering repeatable cleaning performance across multiple container types while reducing operational costs.
The Solution
Following a detailed site survey and consultation, Newsmith Stainless supplied and installed a Rotary Jet 1000 industrial washing machine configured specifically for the cleaning of both Dolav containers and Eurobins.
The Rotary Jet 1000 uses powerful rotating spray technology to deliver intensive cleaning of internal and external surfaces, removing product residues and ensuring consistent hygiene standards. Manufactured from food-grade stainless steel, the machine is designed for continuous operation within demanding food production environments.
The installation included:
- Bespoke wash programmes for Dolavs and Eurobins
- High-performance rotary jet washing technology
- Heated wash and rinse cycles
- Optimised wash rack configuration for different container types
- Full installation and commissioning
- Operator training
- Performance testing and validation
- Ongoing technical support
Results
Consistent Hygiene Standards
The automated washing process delivers reliable and repeatable cleaning performance for both Dolav containers and Eurobins, supporting the customer’s food safety and quality objectives.
Faster Container Turnaround
Cleaning cycles were significantly reduced, enabling containers to be returned to production more quickly and improving overall operational flow.
Reduced Labour Costs
Automation minimised manual washing requirements, reducing labour input while improving cleaning consistency.
Lower Water and Chemical Usage
The Rotary Jet 1000’s recirculated wash system helped reduce utility consumption and operating costs compared with previous manual cleaning methods.
Increased Operational Capacity
The new washing system provides the throughput required to support current production demands while allowing for future business growth.
Supporting Growth in the UK Pet Food Industry
The UK pet food sector continues to expand, driven by increased pet ownership, premiumisation and demand for high-quality products. To remain competitive, manufacturers are investing in advanced processing, handling and hygiene technologies that improve productivity while maintaining strict compliance standards.
Automated washing systems play a critical role in these facilities by ensuring reusable containers and handling equipment are cleaned efficiently, consistently and hygienically.
Customer Benefits
- Effective cleaning of Dolav containers and Eurobin washing
- Improved food safety and hygiene compliance
- Reduced labour and operating costs
- Faster equipment turnaround times
- Increased production efficiency
- Robust stainless-steel construction
- Long-term reliability and support from Newsmith Stainless
Conclusion
The successful installation of the Rotary Jet 1000 has enabled this leading UK pet food manufacturer to modernise its container washing operation and support continued growth.
By automating the cleaning of Dolav containers and Eurobins, the customer has achieved improved hygiene performance, reduced operating costs and increased production efficiency. The solution provides a reliable, future-ready washing system capable of meeting the demands of a rapidly growing pet food manufacturing environment.
Newsmith Stainless continues to deliver bespoke industrial washing solutions that help food manufacturers improve hygiene, productivity and operational performance across their production facilities.